System Installation &
Upgrade Services

Our Services

System Installation & Upgrade Services for Label & Packaging Printing Industry

Press Systems Group (PSG) is a leading provider of printing system installation and upgrade. We offer full-service solutions for the label and packaging printing industry, spanning all six of our core business lines: UV Business, Ink Business, Film Business, Tooling Business, Plate Business, and Machinery Business. Our specialized engineering teams install, configure, and test every system to the highest standard, so your production line runs with confidence from day one.

PSG engineer inspecting the electronics of a UV curing system
UV system engineering support

UV / UV LED System Installation & Upgrade Services

PSG’s team of GEW-certified engineering experts is ready to support your UV & UV LED curing system throughout its entire lifecycle from installing new setups to full UV LED upgrades and machine relocations:

UV & UV LED Curing System Installation

We design and install UV and UV LED curing systems from the world-leading GEW brand for every type of press and finishing machine. The service covers everything from site survey and system design to installation, testing, and hand over backed by a full curing-performance guarantee.

UV to UV LED Retrofit (System Upgrade & Modernization)

Convert an existing UV lamp system to UV LED technology, or modernize your current setup for higher performance, without replacing the whole press. This upgrade cuts energy use and heat build-up on the line, helping print shops save up to 55% on electricity, reduce heat stress on substrates, and take on new print and packaging applications.

UV System Relocation & Re-installation

We dismantle, relocate, and reinstall UV / UV LED curing systems when moving from an old press to a new one, or repositioning on the same machine. We provide full testing and calibration so the system is production-ready immediately.

Narrow-web printed packaging examples shown by Zeller+Gmelin
Narrow-web printing applications

Ink Management System Installation & Upgrade Services

PSG upgrades your color room (Ink Kitchen) with complete color-management installation, using the Zeller Assortment database for accurate formulation. Steadier color control, fewer press-side color shifts, and less downtime spent chasing Delta E (ΔE) targets on press:

Zeller Assortment Database Installation & Upgrade

We install and update the exclusive base-ink formula sets from Zeller+Gmelin, a world-leading ink manufacturer. This ink formulation database upgrade ensures your software always calculates mixing ratios from accurate, current data. Preventing outdated formulas from causing color mismatches on press.

X-Rite InkFormulation (IFS6) Software Support

The Zeller Assortment database integrates seamlessly with X-Rite's IFS6 color-formulation software. PSG can manage the full installation and configuration to match your exact requirements, streamlining your process from color lab drawdowns to full-scale press runs.

Spectrophotometer Integration

Measure and verify mixed-ink color against your proof standard before ink is released to the line, so color errors are caught off press, not on it. We also check and calibrate both existing and new measuring devices.

Stand-up packaging pouch illustrating PE and PP film applications
PE & PP packaging film applications

Packaging Film Customization & Upgrade Services

Engineers at Polifilm's German headquarters analyze, formulate, and upgrade your existing film structures (customized film) for smoother running, less waste, and your brand's specifications, in these areas:

High-Temperature & Chemical Resistance Upgrade

We reinforce film structures to withstand high-heat retort sterilization for ready-to-eat meals and pet food packaging, and resist aggressive chemicals without the film losing its shape. This ensures absolute structural integrity and barrier preservation during extreme thermal processing.

Precision Coefficient of Friction (COF) Optimization

We fine-tune COF values to match your packaging line's operating speed, solving film-sticking or excessive-slip problems that are hard to control so your line runs smoothly. Controlling both kinetic and static friction is critical for maximizing continuous output on high-speed Form-Fill-Seal (FFS) packaging lines.

Advanced Sealing Layer Upgrade

We improve seal-layer performance with a low seal-initiation temperature (Low SIT) for easy sealing and strong hot tack while still warm, preventing seal failures on high-speed lines. A broader sealing window and high hot-tack strength guarantee hermetic seals, ultimately reducing your rejection rates.

Sustainable Transition to 100% Recyclable Film

We help you move from multi-layer laminate structures to mono-material film (such as MDO-PE or All-in-One film), cutting cost and meeting international environmental standards while fully preserving barrier protection. This is the ultimate step toward a circular economy and future-proofing your flexible packaging portfolio.

Brass dies held on a honeycomb chase with UniLock-Up locking units
UniLock-Up® die lock-up system

Print Tooling Installation & Upgrade Services

PSG provides expert UniLock-Up tooling installation to upgrade your hot stamping and embossing process. We install and configure UEI's UniLock-Up® die lock-up system, replacing conventional lock-up systems to sharply improve accuracy and cut make-ready time. Choose the configuration that fits your production:

UniLock-Up® on SpeedChase® (Fast Job Changeovers & Less Downtime)

Installed on a single-bar mechanical quick-lock base, this setup is built for print shops that need fast job changeovers. Operators can lift out old dies and slide new dies in to lock within seconds, with no bolts to tighten one by one. This makes it ideal for short-run jobs with frequent die changes.

UniLock-Up® on Honeycomb Chase (Precision Work & Free Positioning)

Using individual locking units mounted at specific points on a honeycomb base, this is built for complex designs with multiple dies on a single form. Each die locks independently, so it can be positioned at any angle and stays rock-solid through long, continuous high-speed runs.

Asahi AWP DEW water-wash flexographic printing plate
Asahi water-wash flexographic plate

Water-Wash Flexo Platemaking System Installation & Upgrade Services

PSG manages your water-wash flexo platemaking systems at every step. From full new setups featuring expert Asahi flexo platemaking installation to advanced AWP-LOOP™ water recycling upgrades.

Water-Wash Flexo Platemaking System Installation

We install, configure, and commission Asahi’s water-wash flexo platemaking systems. Our comprehensive prepress service covers everything from site survey, plumbing and electrical work, parameter setup, live plate-production testing, and team training, backed by a plate-quality guarantee.

Asahi AWP-LOOP™ Water Recycling Upgrade

Upgrade your flexo plate-washing system with Asahi's AWP-LOOP™ innovation, which recycles up to 100% of plate-washing water in the platemaking process. It filters and treats wash water for continuous, closed-loop reuse. Helping print shops cut water use by up to 85%, reduce waste, and meet sustainable green-factory standards.

PSG technician adjusting the web path on printing machinery
Printing machinery technical support

Printing Machinery & Quality-Inspection System Installation & Upgrade Services

PSG provides complete installation, upgrade, and retrofitting services for printing presses and quality-inspection systems to keep your production line running at peak efficiency.

Rhyguan Machinery Installation & Software Upgrade

We install, configure, and test Rhyguan flexo presses and finishing machines, from commissioning through live trial runs, and upgrade control software to the latest version. Covers:

  • Slitting machines
  • Die-cutting machines
  • Hot stamping & embossing machines
  • Inspection machines

Machinery Retrofit & Unit Expansion

Our retrofit service modifies and upgrades drive systems, sensors, or electronic controls to expand what your existing press can produce, without buying a new machine. This includes adding a coating / cold-foil unit or an In-Mold Labeling (IML) unit, along with genuine replacement parts to support high-speed production.

Daheng Inline Inspection System Installation

We install and integrate Daheng's intelligent defect-detection camera systems onto your existing press or inspection line. Upgrading to this system catches defects; color shifts, missing text, or smudges in real time inspection, stopping waste before it reaches your customer.